Guide: Temperature measurement for industrial purposes

Demanding temperature measurements require specialised measuring devices

Temperature measurement technologies are crucial for optimising operating processes, reducing costs and minimising downtime.

This guide shows which product is suitable for which application scenarios and explains the respective strengths, technical features and typical areas of application.

Different measuring instruments are available for different scenarios, each tailored to specific requirements. While thermal imaging cameras enable detailed and even visual thermal analyses, pyrometers offer fast and non-contact point measurements that are ideal for hard-to-reach or hot surfaces.

The following is an overview of four innovative temperature measurement products: the IC200 and IC300 thermal imaging cameras and the TP7 and TP10 pyrometers. The selection is supplemented by the app-supported infrared thermometer BP21WP.

By choosing the right measuring device, users can not only achieve precise results, but also organise their work processes more efficiently.

1. Thermal imaging cameras IC200 and IC300

The IC200 thermal imaging camera is a compact and user-friendly device designed for thermographic analyses in a wide range of areas. With its high-resolution infrared technology, the IC200 is particularly suitable for applications such as leak detection, electrical troubleshooting or the monitoring of industrial plants. It offers precise temperature visualisation in real time and allows intuitive operation even for beginners.

The IC300 thermal imaging camera is an advanced model for professional users who place the highest demands on thermographic analyses. With its higher resolution and extended functions compared to the IC200, it enables detailed analyses in demanding environments, for example in industry and research, in the energy sector or in construction.

Both systems score points with extensive analysis tools and a robust design for use in demanding conditions. The main technical differences between them are the size and resolution of the detector installed in each case, as well as a higher temperature range and the presence of a focussing function (IC300 ).

Field of application and advantages

The IC series thermal imaging cameras are particularly suitable for professional applications where precise, real-time thermography is required. They are ideal for:

• Building physics inspections, e.g. detecting thermal bridges or moisture damage.
• Technical inspections, e.g. preventive maintenance of machinery, analysing electrical systems and testing photovoltaic systems.
• Safety inspections, e.g. temperature monitoring of industrial plants.

The IC200 is a cost-effective option for general applications with less precise requirements, while the IC300has been developed for complex tasks with higher demands on sensitivity and detail accuracy.

Technical Highlights

IC200

• Temperature measuring range -20 °C up to +550 °C
• Detector resolution 256 x 192 px
• Single measuring points 49,152
• Field of view (FOV) 56° x 42°
• Geometric resolution 3.75 mrad
• Thermal sensitivity < 0.1 °C at 30 °C

IC300

• Temperature measuring range -20 °C up to +650 °C
• Detector resolution 384 x 288 px
• Individual measuring points 110,592
• Field of view (FOV) 41.5° x 31.1°
• Geometric resolution 1.89 mrad
• Thermal sensitivity 0.05 °C at 30 °C

Both models offer DuoVision technology for a combined, superimposed display of infrared and real images, infinitely variable 16x digital zoom and a robust design (IP54).

The IC series thermal imaging cameras are supplied ready for use with the "IR-Report NG" analysis software. This PC software offers various functions for evaluating, organising and documenting measurement results. With "IR-Report NG", users can, for example, configure isotherms, call up temperature statistics histograms and carry out point, line and rectangular measurements in the thermogram. The software also allows reports to be created and exported.

Recommendation

For professional real-time thermal imaging measurements (e.g. building and plant inspections).

• IC200: Ideal for applications in the building sector or simple technical inspections.
• IC300: Recommended for high-precision requirements such as industrial safety tests, measurements on photovoltaic modules, detailed analyses of the smallest components or in veterinary medicine.

2. Pyrometer TP7

The TP7 pyrometer is a powerful infrared thermometer for precise temperature measurements. It is specially designed for applications where surface contact is impossible or impractical, such as rotating, hot or hard-to-reach objects. Thanks to its precise measurement technology and fast response time, the TP7 is ideal for industrial maintenance and process monitoring.

Field of application and advantages

The TP7 is a versatile, precise infrared thermometer with simple operation. It is suitable for:

• Precise measurements at a distance: Thanks to an optical resolution of 40:1, even smaller measuring points can be accurately recorded from a great distance.
• Temperature monitoring: Especially at hard-to-reach, hot or hazardous measuring points.
• Large-area analyses: The multi-point laser aiming aid and the high-low alarm display speed up work.

Technical highlights

• Measuring range: -50 °C up to +1000 °C
• Accuracy:
  • ± 2.5 °C at -50 up to 20 °C
  • ± 1% at 21 up to 300 °C
  • ± 1.5% at 301 up to 1000 °C
• Multi-point laser indicates measuring spot precisely.
• High-low alarm with colour change on the display for quick visual feedback.

Recommendation

The TP7 is particularly suitable for users who want to carry out uncomplicated, precise measurements at a distance, e.g. in trade, during technical inspections or maintenance.

3. Pyrometer TP10

The TP10 pyrometer offers even greater measuring accuracy and an extended temperature range for particularly demanding applications. It is a precision tool that is characterised by its versatile functions and the possibility of detailed temperature analysis. Typical areas of application are high-temperature processes, the metalworking industry and other specialised industrial applications.

Field of application and advantages

The TP10 is aimed at professionals with demanding tasks. It offers:

• Extended precision: The large measuring range from -50 °C to +1,850 °C and an optical resolution of 75:1 make it ideal for highly specialised applications.
• Long-term monitoring: Tripod mounting and USB power supply enable continuous measurements and their documentation using the supplied software.
• Combined measurements: The option of combined infrared and contact sensor measurement increases flexibility.

Technical highlights

• Measuring range: -50 °C up to +1850 °C.
• Accuracy:
  • ± 3 °C at -50 °C up to 20 °C
  • ± 1 % ± 1 °C at 20 up to 500 °C
  • ± 1.5 % at 500 up to 1000 °C
  • ± 2 % at 1001 up to 1850 °C
• Data logging for up to 30 measuring points.
• Software support for detailed analyses.

Recommendation

The TP10 is perfect for highly specialised industrial applications, laboratories, detailed process monitoring and long-term monitoring. It offers maximum flexibility and precision.

4. Pyrometer BP21WP

The AppSensor BP21WP is an app-controlled infrared thermometer that combines compact size with connectivity. The device can be controlled via a smartphone app and allows flexible temperature measurements and convenient data management. With its handy design and ease of use, it is perfect for mobile applications and occasional measurements in both professional and private settings.

Field of application and advantages

This device is an app-controlled infrared thermometer. It is particularly suitable for:

• Simple temperature measurements: The measuring range from -30 °C to +250 °C covers most household and everyday applications.
• App-based use: The combination with the MultiMeasure Mobile app offers extensive analysis options and simple documentation.
• Flexibility: Automatic visualisation of the measurement spot size and intuitive operation via smartphone.
• Combinability of measuring devices: A BC21WP thermohygrometer can be connected to the MultiMeasure Mobile app in parallel with the BP21WP. This makes it possible to use the dew point determined by the BC21WP as an alarm limit value for the BP21WP pyrometer, thus giving it the functionality of a dew point scanner.

Technical highlights

• Non-contact measuring method
• Surface temperature measurementMeasuring range
  • : -30 °C up to 250 °C
  • Accuracy: ±3 °C (at>0 °C) ±2 °C / ±2% (at≤ 0 °C)
• Optical resolution: 10:1.
• Multi-point laser for visualisation of the measuring spot
• App integration for temperature curves, matrix measurements, report function and more

Recommendation

The BP21WP is ideal for private users or professionals who are looking for an easy-to-use, modern device for moderate measurement tasks and app-controlled analyses in everyday or hobby use.

Summary of the products presented

1. IC200 and IC300 thermal imaging cameras: Ideal for detailed thermographic analyses in real time, for example in construction and electrical engineering.
2. Pyrometer TP7: A versatile infrared thermometer for spot measurements on hot, hazardous or moving surfaces.
3. Pyrometer TP10: For demanding applications with an extended temperature range and extensive analysis functions.
4. AppSensor BP21WP: A compact, app-supported thermometer for simple and flexible temperature measurements.

Through the targeted use of these modern measuring instruments, companies can optimise their operating processes, reduce costs and increase safety at the same time. Choosing the right device not only helps to achieve precise results, but also to sustainably increase efficiency and productivity.

For more information, please go to the product pages using the above links or download the complete overview.

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